Merchandise Description

OEM steel cast spur gears

WHY Acquire Type US                                                    

1. We have our possess factory and 15 cooperative factories, so source the greatest high quality mechanical goods with the most competitive charges.
2. All our factories are ISO 9001 accredited. Some of them were awarded by ISO/TS16949, PED, etc. We also could provide RT, UT, MPI, WPS&PQR, and so on. as per request.
3. We will not only manufacture and supply merchandise for our consumers, but also supply technological help, creation all-time supervision and quality keep track of service. Specific request goods accessible on ask for.

FORGING-Products

OEM AND Personalized Services

one. Quality guarantee 

•  Chemical checking 

• Mechanical testing after heat treatment 

•  Dimension inspected 

two. Quality document

•  Full Q.A document as per client request

three.Packing and Shipping

•  Standard export package(carton/wooden case/pallet)

•  Accept FOB,FAS,CNF,CIF door to door etc. or customer designated shipping agent.

4.Service 

•  Drawing: we can translate your original drawing, offer best suggestion on design. 

•  Quality: we have full set quality control system to guarantee the best quality. 

•  Inspection: inspect in house, all our products must be checked 3 times before packing.

5. Inspection

•  In-house foundry 

•  Third party inspection available upon requirement

Processing support

Casting Provider:

Casting is a manufacturing process in which a liquid materials is generally poured into a mold, which is made up of a hollow cavity of the preferred shape, and then authorized to solidify. 

 New Densen offers a number of investment decision casting, sand casting, long term casting, die casting, lower strain casting, ESR casting, lost foam casting, and so forth. Substance can be dealt with contain steel, iron, non-ferrous. Single element fat variety is from .01Kg to 150 tons independently. 

 Forging Services:

Forging is a manufacturing process involving the shaping of metal using localized compressive forces. New CZPT offers open die forging, shut die forging and ring forging services. Substance can be metal, iron and non-ferrous. Material can be taken care of include metal, iron, non-ferrous. One ingredient bodyweight range is from 0.1Kg to fifty,000Kgs.

Stamping Support:

Stamping (also known as punching) is the process of inserting flat sheet steel in possibly blank or coil type into a stamping press where a instrument and die surface forms the steel into a internet form.

 New Densen-XBL has much more than 60 sets stamping equipments, is the made supplier for numerous popular bands automotive firms, has the entire capability to offer whole processes from blanking, stamping, welding, to electrostatic spraying for around the world clients.

Welding & Fabrication Service: 

Welding Frabrication is the fabrication procedure of metal structures by cutting, bending, then assembling the parts jointly by means of welding 

 New CZPT offers manual arc welding ,laser welding and robot welding etc. UT, MPT,RT,PT all are obtainable employed for inspection, WPS &PQR (Welding Procedure Specification& Procedure Qualification Documents) before manufacturing is accessible below clients’ necessity.  

 Machining Service: 

Machining is any of various procedures in which a piece of uncooked substance is lower into a preferred closing condition and size by a managed materials-elimination method. 

New Densen-XBL has a lot more than 60 sets precision equipment incl. CNC centre, boring, milling, lathing, etc., and more than three hundred inspection devices incl. 3 sets CMM with grade μm. Repeated tolerance can be taken care of as .02mm. Meanwhile awarded by certificates ISO9001-2008 ISO/TS16949. New Densen-XBL specialised in higher precise machining for small-middle-big metal elements. 

3rd Social gathering Inspection:

New Densen worked as 3rd celebration inspection middle besides its sister factories or sub-contractors’ self inspection, Offers approach inspection, random inspection and just before delivedry inspection solutions for substance, mechanical, inside defects, dimentional, force, load, harmony, area remedy,  visual inspection and examination. Weekly project follow-up report collectively with pictures and movies, entire quality inspection documentation available. 

New CZPT also designed as 3rd get together inspection agent for a number of customers when their goods created by other suppliers. 

Software:

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How to Design a Forging Spur Gear

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.

Forging spur gears

Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.

Set screw spur gears

A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.

Keyway spur gears

In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.

Spline spur gears

When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears

Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.

Stainless steel spur gears

There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.

editor by czh 2023-01-28