Ever-Power – The powerful bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox provides been created with a particular torque/speed relationship at heart and therefore advantages from many advantages.
compact and rigid style ensures highest overall performance whilst becoming space and weight efficient
Friction-locked match between shaft and bevel gear
Energy-saving because of high efficiency ranking of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended output hollow shaft for shrink disk (with or with out shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox products offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, in addition to universal mounting capability.
All of these options are made feasible by a modular style concept that starts with a cubic housing.
The EP-Series can be an extremely versatile products, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is an excellent spiral bevel gearbox solution whether for power transmitting, high torque, or powerful applications. These gearboxes feature durable cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all adding to a dependable and optimized performance.
Features
Readily available in a wide range of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Merging these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox will be a perfect addition to your machine style.
Below is an array of EP-Series gearboxes. You will find the full product line, with technical specifications and CAD models, here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are ideal for universal use thanks to their machine-friendly building and adaptability. The efficient and reliable top performer is offered in different variations. Like all Ever-Power spiral bevel gearboxes, they are manufactured using the modern production approach to ground circular arc tooth according to Ever-Power. For customers, this means higher toothing quality and precision and also even faster delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input velocity: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – compact and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide selection of spiral bevel gearboxes are characterised by high quality and robust efficiency by virtue of the apparatus housing manufactured from cast iron. Our spiral bevel gearboxes are manufactured in four different versions. The drive and the wheel are mainly made with Ever-Power spiral gearing offering a tranquil, steady and efficient procedure.
Type EP is the standard version where the bedding consists of strong single-row deep groove ball bearings upon polished bearing seats.
Type “E” and “P” are gearboxes intended for tranny of high torques at low revolutions. The bearings are strong conical roller bearings on polished bearing seats.
Type “L” is a particular gearbox produced according to customer requirements.
Our spiral bevel gearboxes can be given up to four shafts, hollow shaft and with an result torque of up to 1,000 Nm and will be fitted with a engine flange with a coupling for direct mounting of the motor.
The spiral bevel gearboxes are available in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes are life-time lubricated and may be supplied in a hygienic version with a lubricant authorized for the meals industry, with stainless shafts and with a rustproof yellow chromated gear housing. If there is a need for unique shafts or flanges, we’ve great encounter in adapting gearboxes – even in smaller numbers – or in designing unique gearboxes for instance with gear housings in stainless steel or as precision gearboxes with minimal backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears from the variations in helix angles, they can be generally classified into straight bevel gears, which do not have helix angles, and spiral bevel gears (including zerol bevel gears), which do have helix angles. However, because of the fact that manufacture services for straight bevel gears are becoming rare and the fact that straight bevel gears teeth cannot be polished, making spiral bevel gears which may be polished superior when it comes to noise decrease, spiral bevel gears will probably become more common in the future.
Bevel gears can be generally categorized by their manufacturing methods, namely the Gleason method and Klingelnberg method, which each possess differing teeth designs, and presently most gears use the Gleason method. Incidentally, all gears manufactured by Ever-Power utilize the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are utilized worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-home heat treatment make us extremely flexible and responsive. We interact in partnership with you, providing guidance and assistance for your specific program, guiding you through concept, design and produce according to your own requirements.
Provides invaluable benefits for customised solutions.
Extra drive shafts and a selection of inner gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. From one to three additional shafts, you will see the perfect solution.
Precision of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special options available, such as reinforced bearings or cooling for procedure at high temperatures
Versions for particular requirements such as for example ATEX or for make use of in the food industry
Various corrosion resistant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have verified their versatility and value time when you are extremely precise with suprisingly low backlash and incredibly low transmission error. Silent, shock resistant, possess overload capability and are space saving.
The high precision spiral bevel gearbox is used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are cautiously spaced to allow lubricants to become spread evenly. The spiral bevel gears in a Ever-Power gearbox are exactly adjusted with a unique, adjustable locknut design.
Spiral bevel gears are made for applications that want high speed and high torque power. They are able to help cut customer costs by providing long-lasting performance with reduced dependence on repairs or replacements. With spiral bevel gears, you don’t have for offsets and a considerably reduced threat of overheating. Curved tooth and deeper traction between those tooth ensures higher asset availability to improve flexible performance and expand equipment life.
Spiral bevel gears are bevel gears with helical teeth positioned in a 90-degree angle. One’s teeth are designed with a slight curve to supply better flexibility and traction. Although they can be considered a hypoid equipment, they haven’t any offsets, which indicates they’ll not slip during operation. This ensures smooth, dependable transmission well suited for high-speed, high-torque applications.