Sugar mill gearbox

planetary gearbox for sugar mill
Meet EVER-POWER, who Epitomizes slicing edges technology and path breaking innovation which have made us provider of choice for Sugar companies. Backed by a verified track record, spanning well over six decades and powered by unwavering excellence, Ever-power is all set to meet the changing requirements of the Sugars industry and turn out technologically superior item every once in awhile. Join hands with Ever-power and ensure a strong future of your business.
· Heavy duty Planetary equipment box for Glucose Mill direct drive – Foot Mounted / Shaft Mounted type.
· Helical and Bevel helical Gear container for various application
· Couplings
· Loose gears
· Dual Tandem Gearbox
· Custom made build Gearboxes and Couplings
· Planetary Gearboxes have much higher mechanical rating compared to parallel shaft Gearbox as the energy being transmitted gets equally distributed among three to five streams in each stage therefore reducing the induced stresses which quite definitely optimizes the size aswell allows to support higher ratio to remove open pair.
· The reduction in floor space when compared with conventional drive i.e with open gearing, almost to the tune of 50% decrease in floor space.
· Heaviest equipment agricultural gearbox internal such as annuli are stationary hence requires simply no bearing and automatically improves the stability and decreases the Vibration level and subsequently noise. Low noise degree of 80-85 db and also low vibration level going up to 4.5 mm/sec may be accomplished.
· Direct drive eliminating open gears, bearings for same, coupling among secondary gearbox and Open gearing – thus saving 5 to 6 % power intake. For example, for a 45×90 Mill for power 1100 kW which also contains the drive power of TRPF/GRPF we can get yourself a saving which is certainly approximately equal to 20% of the additional expenditure for drive-part we.e. within five seasons extra expenditure is recovered and sugar starts earning additional Profit because of this solution.
· Planetary Gearbox possess an advantage that the earth bearings are only loaded where as in case of Bearings supporting Sun or Carrier loads are pretty much nullified by virtue of higher simply no of planets and their equal and opposite forces.
· Lubrication of planetary gearbox is very basic as the rotating gear train partially act as pump therefore allowing splash lubrication.
· We are proposing three-to five stage planetary gearbox in each stage Sun is insight and carrier may be the result keeping annuli stationary aswell performing as casing and backed on saddle as proven in Drawing.
· Ever-power’s machine capacity cuts the internal teeth of annulus to the precision of DIN 7 or Grinds if necessary to the accuracy class DIN 6.
· Quick Details
· Place of Origin:
· Hngzhou, China
· Brand Name:
· Ever-power
· Gearing Arrangement:
· Planetary
· Output Torque:
· 19~2835 (kn*m), 19~2835 (kn*m)
· Input Speed:
· 500~10000 (r/min)
· Output Speed:
· 400~2000 (r/min)
· Applicable Industries:
· Manufacturing Plant, Energy & Mining
· Certificate:
· ISO 9001:2000
· Weight:
· 1.1-5.25 T
· Rated Power:
· 30~60304 (kw)
· Export Areas:
· Russia, Southeast Asia, India,South Africa, Australia
· Rotating Ratio:
· 36~44/ 37~41
· Input Rotating Number:
· 750~600
· Transmission power:
· ≥ 0.96
· Power:
· 630~2800Kw
· Product description
· 1.Adopt the modular design, alter and combine in accordance to clients’ demand.
· 2.The gearbox is made of the gray iron to greatly enhance the rigidity and anti-vibration of the box.
3.Both sun gears and planetary gears in the gearbox are made from advanced nickel-chrome steel, whose accuracy reaches.Low carbon alloy rigid steel gear, suitable for low speed and durable reducer. HRC58-61 after being grinded through carburizing and quenching heat treatment to lessen the noise and improve the efficiency and support life of the complete machine.

4.Roller press reducer adopts evolvent planetary equipment for the transmission, which reasonably utilizes internal and external meshing and power dividing. Featured with light weight, small volume, large transmitting ratio range, high performance, low sound and well-adapted ability, the product is extensively utilized in the industrial departments of metallurgy, mining, crane transport, electricity, energy, construction materials, light sector and transportation.
5.Output strategies: the internal spline type, the hollow shaft contraction disc, the spline type and the solid shaft toned key.
6.Input strategies: the concentric coordinate, the helical gear input, bevel gear-helical equipment input and bevel equipment input.
7.Set up form: the horizontal installation, the vertical installation and the torque arm set up.
8.The merchandise have 9-34 type of specification. The planetary transmitting stages are divided into dual stage and triple stage. The velocity ratio is 25-4000, which is greater when combined with CR, K and R series.