worm reduction

Our regular 700 Series – the heart of Ever-Power speed reducer products – has been serving industry reliably for over 10 years. Its proven modular design has set the industry standard for efficiency and is the most imitated item in today’s worm gear acceleration reducer marketplace. But why accept a knock-off when you’re able to have the original – from Ever-Power.
Specifications
11 basic solitary reduction sizes
8 basic dual reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow result shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow result bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in stock)
Product Features
The 700 Series’ large oil reservoir provides efficient heat dissipation and lubrication for longer operating lifestyle.
Its multi-position mounting versatility allows for installation in virtually any position.
Housings are straddle-milled, best and bottom, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged casing, fabricated of fine-grained, gear-quality cast iron, provides maximum strength for maximum durability, and also greater precision during worm and gear alignment.
Ever-Power 700 Series high-strength bronze worm gear is straddle mounted Worm Reducer between heavy-duty tapered roller bearings to increase thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel output shaft assures capacity for high torque and overhung loads.
Pipe plugs allow easy fill, level, and drain in virtually any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal life.
Both 2D and 3D CAD drawings are available in our eCatalog.
Ever-Power worm gearboxes possess earned a reputation to be an industry benchmark worldwide. Our success originated from our relentless drive for quality with state-of-the-art technology, all and will be offering worm gearboxes are inexpensive prices. High flexibility accorded through a wide choice of mounting choices, shaft configurations and engine interfaces, makes the Ever-Power worm gearbox the default choice for the industry. The helical-worm and the double-worm edition, with or without the torque limiter, soon add up to the advantage, creating a highly versatile drive system.
Ever-Power Worm gearboxes provide high torque with low rate gear ratio. Being simple and compact in design, these gears can perform higher gear ratio compared to the helical gears. These worm reduction gears having screw type characteristics are similar to helical gears, but its helix position is typically comparatively larger) and its body is generally quite long in the axial direction. The gears in these gearboxes can be correct or left-handed dependant on the purpose.
Mounting choice include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Obtainable in Solid shafts (one or dual), with torque arm or torque limiter.
Worm reduction gears features
Principles
A worm gear is a type of interlocking gear composed of a worm shaft and worm wheel. The worm is definitely shaped such as a screw and the worm wheel is certainly a type of gear machined to possess a tooth profile with the same configuration.
The operation of a worm gear is comparable with that of a bolt and nut. The principle is the same as a nut that is fixed to ensure that it cannot rotate and therefore progresses in the axial direction when the bolt is turned.
The look of a worm gear is considered through the relationship between your rack and spur gear on the center plane of the worm wheel.
Features
High reduction ratio One rotation of the worm rotates the worm wheel simply by one tooth. Due to this, in a 1 speed reduction gears, the wheel can be manufactured so that it’ll be rotated 1/60 (1/120 in special applications).
Orthogonal shaft The shafts are aligned orthogonally due to the structure. This feature can help you layout the turning tranny direction at a right angle.
The arbitrariness of the rotation direction The screw direction of the worm could be clockwise or counterclockwise (generally clockwise). It is possible to change the rotation path of the worm wheel by changing the screw path.
A multitude of shaft layouts The wide selection of shaft layouts is among the top features of interlocking gears.For example, right shaft output, left shaft output, dual shaft input and dual shaft output, etc., combine for a complete of 14 types (Shape 2) and, if attachment orientations are included, it is possible to select from over 40 layouts.
Low noise, low vibration The interlocking of the worm and worm wheel can be characteristic because the contact is definitely linear and the relative slide is excellent. In comparison with rolling power transmission, sound and vibration are extremely low. For this reason, this technology can be used to drive medical devices, elevators and escalators, etc.
The principal specifications of worm reduction gears
MA Series(Small)
Center distance(mm) 32,40
Reduction ratio 10,20,30,40,50,60
Input capacity(kW) 0.1~1(at an input of 1800 rpm)
Output torque(N・m) 20~66
Input speed(rpm) 0~1800
MA Series(Medium)
Center distance(mm) 50,63,80,100,125,140,160
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.4~30(at an input of 1800 rpm)
Output torque(N・m) 900~3570
Input speed(rpm) 0~1800
S Series
Center distance(mm) 50,60,70,80,100,120,135,155,175,200,225,250,300,350,400,450,500
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.3~255(at an input of 1800 rpm)
Output torque(N・m) 50~56600
Input speed(rpm) 0~1800
Key points when choosing a worm reduction gears
Selection
When choosing a worm reduction gears, the procedures for selecting the right gear are described in the manufacturer catalogs and the series and models ought to be selected according to those procedures. Particular care should be taken in important areas such as selecting the load index, calculating the overhang load and examining heat rated capability from the manufacturer.
Cautions during use
When using a worm reduction gears, the heat produced through the initial period of make use of is high and running-in operation at 1/4, 1/2 and 3/4 of rated torque for eight hour periods is key to sufficiently attaining the performance of the worm reduction gears.
Maintenance and inspection
After completing running-in operation (approximately 50 hours), it is necessary to change the lubricating oil and also to change the lubricating oil from then on about 1 time each year according to the procedure manual provided by the manufacturer.
Product Description
The Worm Decrease Gear Box is supplied by our company is of high-quality. Our products are made through the use of premium quality materials and progress technology at our vendors end. They are widely used in various sectors. Our items are easily available at an extremely low market prices.
Motor Mount Frame Options
TEC Motors, worm reduction gearbox.
Option A-160 B5 Frame, Flange Mount.
Choice B-132 B14 Frame, Face Mount.
Option C-100/112 B5 Frame, Flange Install.
High efficiency and safe operation. High load capability and overload functions. Result Torque = (Power (kW) x 9550 (Constant))/ Gearbox output speed (rpm).
Higher ratios available on request reliant on service factor (40:1, 50:1, 60:1, 80:1, 100:1)
DESCRIPTION
Wormgears of the VF series are milestones for the industry worldwide. They succeeded in merging uncompromising quality with stateoftheart technology amd renown cost effectiveness.Absolute flexibility is given by the wide choice of several installation options, shaft configurations and engine interface, all offered as regular. The helicalworm and the doubleworm edition, with or without the torque limiter, also accumulate, creating a highly versatile drive system.
ADDITIONAL INFORMATION
AMP
0.42 A
EFFICIENCY
84%
HP
0.12
KW
0.09
RATIO
7
RPM
200
TEMPERATURE RATING
20 level C TO 80 degree C
TORQUE
4 Nm
HSN
8483.40.00
WARRANTY PERIOD
12 Months
The worm reduction gears can be found in two series: X and H.
The series X, featuring a worm and worm wheel set, is available in versions XA with shaft and XF-XC with mounting provisions for motor.
Version XF (bell casing + coupling) offers great versatility to match a broad range of applications and provides higher efficiency compared to the compact series XC, where the emphasis is on space effectiveness.
Series H offers the same features because series X with an extra plus: a spur equipment pre-stage at the input end provides higher overall performance and a broader range of ratios than the X series.
Framework sizes 110 and 90 include a cast-iron casing cast enbloc, whereas smaller sizes use die-cast aluminium housings. The worm shaft is manufactured from casehardened and hardened alloy steel and ground-finished.
The worm wheel has a cast iron hub with cast bronze insert. Hollow output shaft comes as standard.
Broad range of possibilities:
second input, output flange, single or dual extension result shaft, torque limiter with through cable, torque arm.